Merely boiling your fermented mixture or mash or any other volatile substance to ensure distillation is not enough and you could instead ensure successful distillation with a berl saddle setup within your column. Your distillation column should feature these saddle shaped packing can ensure efficient distillation at a lower pressure, which in turn will boost production of your chosen distilled liquid while stripping it of all harmful contaminants simultaneously random packing.
Whether you’re just an avid alcohol connoisseur out to distill your preferred alcoholic beverage such as vodka, rum, whiskey, etc in your own home or even a commercial distiller which is involved in distilling various types of petrochemical or fertilizer products or even involved in removing dangerous pollutants from water through distillation, it is vital that you do a lot more than merely boil your raw material to begin the distillation process. You will need adequate packing within your distillation tower, particularly if you are not using trays to separate various chemicals from your raw material and also to increase the area of contact throughout the distillation process.
While you may also use raschig rings to act as efficient packing within the distillation tower during distillation, berl saddles offer distinct advantages over other types of packing simply because this open packing is in fact in the shape of a horse saddle and is open from both the inner side as well as the outer side. This ensures very high surface contact area that consequently ensures higher-level of fluid distribution. You may stack each berl saddle over another when inserting them inside your distillation column so as to filter vapors that pass through them during distillation. An additional advantage of these unique ceramic saddles is that it does not cause high pressures on the inner column walls as compared to rings. The ceramic construction of these saddles also make certain that they are highly resistant against strong acids other than hydrofluoric acid, high temperatures, and many types of organic solvents.
However, although the berl saddle is a winner by design, early construction of these saddles were prone to come crashing down when stacked within the distillation column. Newer designs with better ceramic materials at the moment are trying to solve this issue and various other industries too have started noticing the many advantages offered by this uniquely shaped packing. You as well can order for these ceramic saddles from select internet stores if you want to get them shipped right at your house, office, or factory. These saddles are available in various sizes and you need to order them depending on the dimensions of your own distillation column as well as your specific requirements. You should certainly try this form of packing if you wish to increase the efficiency of your home or commercial production while also ending up with a filtered and polished liquid end product on completing the process next page.
Whether you love to distill various alcohols or spirits at home or operate a commercial distillery or some other type of chemical distilling plant, you would surely be on the lookout for items that improve the quantity and quality of your products. One particular product with a unique open shape is the berl saddle that allows for maximum surface area during distillation and will truly improve your distillation process in a extremely cost effective manner.